LED軟燈帶貼片機(jī)-長征系列：CZ-108——2019神燈獎申報技術(shù)

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項目名稱：  LED軟燈帶貼片機(jī)-長征系列：CZ-108

LED Soft Lamp Tape Mounter - Long March Series: CZ-108

申報單位：  華匠成（深圳）科技有限公司

綜合介紹或申報理由：

CZ-108平臺絲桿機(jī)是華匠成公司為了貼近LED貼片加工單價低，人工成本高，投入資金有限而自主研發(fā)的一款8頭半自動貼片機(jī)。   外觀造型上配備大理石平臺，整體風(fēng)格以大氣、穩(wěn)重為主。硬件方面：X軸，Y軸，平臺采用日本高精度絲桿搭載PMI直線滑軌傳動控制，整體延長了設(shè)備的使用壽命與精度。軟件方面：板卡控制系統(tǒng)配有8頭吸嘴，單懸臂作業(yè)方式，群取群貼最高速度可達(dá)75000CPH。配備的元件識別系統(tǒng)采用視覺對中方式，進(jìn)一步確保了元器件貼裝的精確度?？少N裝的產(chǎn)品包括：LED長燈條，球泡燈，筒燈，射燈，吸頂燈，護(hù)欄管，銅線燈串，LED驅(qū)動電源板，實現(xiàn)了LED產(chǎn)品品質(zhì)優(yōu)良化。

主要技術(shù)參數(shù)：

1. 貼片速度:   理論貼片速度75000 CPH最大貼片速度40000 CPH

平均貼片速度28000-32000CPH

2. 定位方式：視覺定位

3. 編程方式：圖像識別自動校正

4. 機(jī)械精度：±0.02MM

5. 貼片精度：±0.05MM

6. 最大貼裝面積：1200MM*390MM

7. 最大移動范圍：2600MM*390MM

8. 最大貼裝高度：6MM

9. 可貼元件范圍：0603-5050-7474，大功率LED元件

10.供料器數(shù)量：標(biāo)準(zhǔn)8MM飛達(dá)可裝配16支

11.貼裝頭數(shù)量：8頭

12.電纜線：德國進(jìn)口

13.主要馬達(dá)：松下交流伺服

14.絲桿：日本進(jìn)口

15.電磁閥：日本CKD

16.真空系統(tǒng)：真空發(fā)生器

17.機(jī)器尺寸：2000MM*1330MM*1400MM

18.工作電壓：AC220V，50HZ

19.工作氣壓：0.5MPa

20.機(jī)器重量：1500KG

1. Patch speed: theoretical patch speed 75000 CPH            Maximum patch speed 40000 CPH            Average patch speed 28000-32000 CPH          
2. Location: Visual Location          
3. Programming: Automatic Correction of Image Recognition            
4. Mechanical accuracy: +0.02MM            
5. Patch accuracy: +0.05MM            
6. Maximum mounting area: 1200MM*390MM          
7. Maximum range of movement: 2600MM*390MM          
8. Maximum mounting height: 6MM            
9. Mountable components range: 0603-5050-7474, high-power LED components            
10. Number of feeders: standard 8MM Feida can assemble 16 units          
11. Number of Mounting Heads: 8 Heads          
12. Cable: Imported  Germany            
13. Main motor: Panasonic AC servo            
14. Screw rod: imported  Japan          
15. Solenoid Valve: Japan CKD            
16. Vacuum system: vacuum generator            
17. Machine size: 2000MM*1330MM*1400MM            
18. Operating Voltage: AC220V, 50HZ          
19. Working Pressure: 0.5 MPa            
20. Machine weight: 1500KG

與國內(nèi)外同類產(chǎn)品或同類技術(shù)的比較情況：

CZ-108 Platform Screw Machine is an 8-head semi-automatic SMT machine independently developed by Huajiancheng Company for its low unit price, high labor cost and limited investment. The appearance and shape are equipped with marble platform, and the overall style is mainly atmosphere and stability. Hardware: X-axis, Y-axis, platform adopts Japanese high-precision screw mounted PMI linear slideway drive control, which extends the service life and accuracy of the equipment as a whole. Software aspect: The board control system is equipped with 8 suction nozzles, single cantilever operation mode, and the maximum speed of group pasting can reach 75,000 CPH. The visual alignment method is adopted in the component recognition system, which further ensures the accuracy of component mounting. The products that can be mounted include: LED long lamp bar, bulb lamp, tube lamp, spotlight, ceiling lamp, guardrail tube, copper wire lamp string, LED driving power board, which realizes the high quality of LED products.

技術(shù)及工藝創(chuàng)新要點：

【產(chǎn)品特點】

1.軟件操作簡單，更換產(chǎn)品機(jī)種時間短。
2.X軸、Y軸均采用日本伺服電機(jī)和日本高精度靜音絲桿，以確保機(jī)器高速運(yùn)轉(zhuǎn)時的平穩(wěn)性，延長機(jī)器的使用壽命。
3.Z軸采用日本伺服電機(jī)驅(qū)動，進(jìn)一步提升了貼片效率與機(jī)器的穩(wěn)定性。
4.8組貼片頭，采用進(jìn)口花鍵配合高精度吸嘴桿，360度精確旋轉(zhuǎn)，無死角。
5.MARK相機(jī)視覺定位，高速精準(zhǔn)。
6.內(nèi)置真空發(fā)生裝置，氣壓檢測表，防止少件、漏貼現(xiàn)象。
7.圖像識別自動校正，精準(zhǔn)無誤，進(jìn)一步提高貼片精度。

[Product acteristics]            
1. The software is easy to operate, and the time to change the product type is short.            
2. X-axis and Y-axis adopt Japanese servo motor and Japanese high-precision silent screw to ensure the stability of the machine at high speed and prolong the service life of the machine.            
3. The Z-axis is driven by Japanese servo motor, which further improves the patch efficiency and the stability of the machine.            
4.8 sets of patch head, using imported spline with high precision suction rod, 360 degree precision rotation, no dead angle.            
5. MARK camera visual positioning, high speed and accuracy.            
6. Built-in vacuum generator and barometer to prevent fewer parts  sticking.            
7. Automatic correction of image recognition, accurate, and further improve the accuracy of patch.

實際運(yùn)用案例和用戶評價意見：

如圖
   

獲獎、專利情況：

無

申報單位介紹：

華匠成（深圳）科技有限公司是一家專注于LED貼片機(jī)，銅線燈貼片機(jī)，球泡燈貼片機(jī)，多動能貼片機(jī)等多種類型國產(chǎn)貼片機(jī)的設(shè)計，開發(fā)，生產(chǎn)與銷售的廠家。
公司自成立以來，集結(jié)多位擁有十多年SMT設(shè)備解決方案經(jīng)驗的業(yè)界精英，志同道合者從貼片機(jī)的外觀，結(jié)構(gòu)，組裝，電氣路的設(shè)計，軟件的開發(fā)到視覺相機(jī)的應(yīng)用，每一個環(huán)節(jié)我們都堅持自主創(chuàng)新，自主開發(fā)，特立獨(dú)行。設(shè)備從組裝完成到軟件測試OK我們通過線上線下的反復(fù)實踐，反復(fù)操作。客戶反饋的每一個意見我們都視如珍寶，通過對軟件，硬件的不斷的提升和改善。華匠成貼片機(jī)終于贏得了客戶的青睞，并迎來了市場的大熱賣。

Huajiancheng (Shenzhen) Technology Co., Ltd. is a manufacturer specializing in the design, development, production and sales of various types of domestic SMT, such as LED SMT, copper wire lamp SMT, bulb lamp SMT, multi-kinetic SMT, etc.            

Since its inception, the company has gathered a number of industry elites with more than 10 years experience in SMT equipment solutions, like-minded people  the appearance, structure, assembly, electrical circuit design, software development to the application of visual cameras, each link we adhere to independent innovation, independent development, unique. Equipment  assembly to software testing OK, we through online and offline repeated practice, repeated operation. We value every feedback  customers as a treasure, through the continuous improvement and improvement of software and hardware. Huajiancheng SMD machine has finally won the favor of customers, and ushered in the hot market.            

Our company uses parts such as motor, screw, slideway, wiring, Huajian, solenoid valves are imported overseas. Hardware and sheet metal each product processing technology we are meticulous, must pass the quality inspection qualified to install and use. Our companys core software is  the perspective of first-line post users, people-oriented, customer needs as the center, timely and high-quality after-sales service as logistical support. Aim to create a beautiful, durable, practical, easy to learn, low failure rate, fast patch efficiency, high precision, cost-effective first-class domestic patch machine.            

Taking advantage of the comprehensive promotion of Chinas industry 4, the wide application of the Internet of things, the promotion of the whole area, and the consolidation of the 2025 made in China. Our company is down-to-earth, enterprising, and constantly innovating with the spirit of craftsmen, to complete Chinas smart manufacturing. Domestic SMT machines will be sold to Poland, Turkey, Iran, Brazil, India and other overseas ries, which will contribute to the development of Chinas science and technology in the international arena.

我司貼片機(jī)使用的零配件如：馬達(dá)，絲桿，滑軌，排線，花健，電磁閥都是通過海外進(jìn)口。五金和鈑金每一件產(chǎn)品的加工工藝我們都是一絲不茍，必須經(jīng)過品質(zhì)檢驗合格才能安裝使用。我司的核心軟件更是從一線崗位使用者角度出發(fā)，以人為本，以客戶需求為中心，及時優(yōu)質(zhì)的售后服務(wù)為后勤保障。立志于打造一款美觀，耐用，實操性強(qiáng)，簡單易學(xué)，故障率低，貼片效率快，精度高，售價實惠的一流國產(chǎn)貼片機(jī)。

趁著中國工業(yè)4.0的全面推廣，物聯(lián)網(wǎng)的廣泛應(yīng)用，一帶一路的提倡，2025中國制造的夯實前行。我司腳踏實地，銳意進(jìn)取，以工匠精神不斷推陳出新，完成中國智造。將國產(chǎn)貼片機(jī)銷往波蘭、土耳其、伊朗、巴西、印度等海外國家，為中國科技事業(yè)走向國際推波助瀾。

產(chǎn)品圖片：