瑜伽墊激光刻花機——2019神燈獎申報技術(shù)

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項目名稱：  瑜伽墊激光刻花機

Yoga mat laser engraving machine

申報單位：  武漢三工光電設(shè)備制造有限公司

綜合介紹或申報理由：

瑜伽墊激光雕花機利用激光的熱效應(yīng)，無接觸式加工方式對瑜伽墊進(jìn)行雕刻，并形成精致的花型圖案。激光雕刻的線條以及圖形可通過計算機隨意輸出、可自由排版、可多層次填充雕刻；出版快、可定制性強、靈活性強。除了瑜伽墊之外還可用于家居家紡、體育健身器材、裝飾、地毯等圖文雕刻以及切割等。同時它的應(yīng)用材料也是非常廣泛，可用于發(fā)泡瑜伽墊、PU、真皮、橡膠、化纖等材料表面的激光刻花工藝。

Yoga mat laser engraving machine uses the thermal effect of laser, non-contact processing method to engrave the yoga mat, and form a delicate pattern. Laser engraving lines and graphics can be freely output by computer, freely typesetting, multi-level filling engraving; fast publishing, customizable, flexible. In addition to yoga mat, it can also be used for home textiles, sports fitness equipment, decoration, carpet and other graphic engraving and cutting. At the same time, its application materials are also very wide, can be used in foaming yoga mat, PU, dermis, rubber, chemical fibers and other materials surface laser engraving process.

主要技術(shù)參數(shù)：

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經(jīng)濟評價分析：

適用行業(yè)及材料

1、適用行業(yè)：瑜伽墊、家居家紡、體育健身器材、裝飾、地毯等

2、適用材料：發(fā)泡瑜伽墊、PU、真皮、橡膠、化纖等材料表面的激光刻花工藝。

Applicable industries and materials            

1. Applicable industries: yoga mats, home textiles, sports fitness equipment, decoration, carpets, etc.            

2. Applicable materials: laser engraving process for foamed yoga mat, PU, dermis, rubber, chemical fibers and other materials.

技術(shù)及工藝創(chuàng)新要點：

設(shè)備優(yōu)點

1、采用動態(tài)飛行雕刻系統(tǒng)，雕刻幅面內(nèi)激光能量均勻，光斑一致性好，配置飛行傳輸自動定位系統(tǒng)，上下料操作簡便，工作效率高，材料定位精準(zhǔn)，加工效果優(yōu)良；

2、全封閉免維護(hù)激光光學(xué)系統(tǒng)，無損耗件，經(jīng)久耐用；

3、激光器及振鏡系統(tǒng)采用高端進(jìn)口配置。激光器功率穩(wěn)定。質(zhì)量可靠，使用壽命2萬小時以上。進(jìn)口振鏡系統(tǒng)性能優(yōu)良，高速度，高精度，免維護(hù)，使用壽命長；

4、專業(yè)恒溫激光冷卻系統(tǒng)，整機多重保護(hù)控制設(shè)計，可使用與廣泛的環(huán)境溫度，保證設(shè)備24小時連續(xù)可靠的工作；

5、Windows界面下的應(yīng)用系統(tǒng)，完美兼容AutoCAD,CorelDraw,Photoshop，Illustrator等平面設(shè)計軟件的文件格式，如DXF,PLT,AI,BMP,JPG等；

6、設(shè)備操作簡單，即學(xué)即會。Equipment advantages            

1. Using dynamic flight engraving system, the laser energy in the engraving area is uniform, the light spot is uniform, the automatic positioning system for flight transmission is configured, the operation of loading and unloading is simple, the work efficiency is high, the material positioning is precise, and the processing effect is excellent.            

2. Fully enclosed maintenance-free laser optical system, no loss, durable;            

3. Laser and galvanometer systems are equipped with high-end imported configuration. Laser power is stable. Reliable quality, service life of more than 20,000 hours. The imported galvanometer system has excellent performance, high speed, high precision, maintenance-free and long service life.            

4. Professional constant temperature laser cooling system, multiple protection and control design of the whole machine, can be used with a wide range of environmental temperature, to ensure that the equipment works continuously and reliably for 24 hours.            

5. The application system under Windows interface is perfectly compatible with the file formats of AutoCAD, CorelDraw, Photoshop, Illustrator and other graphic design software, such as DXF, PLT, AI, BMP, JPG, etc.          

6. Simple operation of equipment means learning.

實際運用案例和用戶評價意見：

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申報單位介紹：

武漢三工光電設(shè)備制造有限公司，地處武漢東湖高新技術(shù)開發(fā)區(qū)（光谷）,是國家認(rèn)定的高新技術(shù)企業(yè)、國家“863項目”承擔(dān)單位和科技部科委“科技型企業(yè)技術(shù)創(chuàng) 新基金項目”支持單位，擁有自營進(jìn)出口權(quán)。公司一直專心致力于激光加工設(shè)備和太陽能成套設(shè)備的研發(fā)、生產(chǎn)、銷售和服務(wù)，并為客戶提供完整的應(yīng)用解決方案， 目前已成為國內(nèi)激光加工裝備產(chǎn)品系列最全、應(yīng)用最廣、最專業(yè)的光電設(shè)備制造企業(yè)。公司成立于2005年，生產(chǎn)的YAG系列太陽能激光劃片機填補國內(nèi)空白，是國家外經(jīng)貿(mào)委援外項目指定產(chǎn)品；研制的激光刻膜機取代進(jìn)口，產(chǎn)品處于國內(nèi)領(lǐng)先、 國際先進(jìn)的水平，改變了國內(nèi)刻膜機依賴進(jìn)口的局面；研發(fā)的端面泵浦紅外(1064nm)、綠光(532nm)、紫外（355nm）等激光器產(chǎn)品，其性能指 標(biāo)更是超過許多國產(chǎn)激光器的水平。同時，公司還先后通過了CE認(rèn)證、ISO9001質(zhì)量管理體系認(rèn)證、國家實驗室電磁兼容認(rèn)證、3A認(rèn)證，擁有十多項國家 專利，且獲得兩項省部級科技進(jìn)步獎。 行業(yè)聚焦，產(chǎn)品聚焦，是三工光電一直堅持的理念。公司產(chǎn)品主要有非晶硅電池生產(chǎn)設(shè)備系列；晶硅電池封裝設(shè)備系列：激光劃片機、全自動串焊機、全自動排版 機、電池分選機、組件測試儀、EL缺陷檢測儀；動態(tài)CO2激光打標(biāo)機、導(dǎo)光板激光打點機、光纖激光打標(biāo)機、半導(dǎo)體激光打標(biāo)機、綠光激光打標(biāo)機、紫外激光打 標(biāo)機；激光雕刻機、激光切割機、激光膜切割機；紅外激光器、紫外激光器、綠光激光器；激光調(diào)阻機、陶瓷激光劃片機等30多個品種，廣泛應(yīng)用于太陽能、電 子、燈具、皮革、服裝、廣告、工藝品、汽車摩托車、五金制品、工具、量具、刃具、水暖潔具、食品醫(yī)藥、醫(yī)療器械、印刷雕版、包裝、裝飾裝潢等領(lǐng)域。公司在 全國各地設(shè)有40多個代理商和辦事處，產(chǎn)品在滿足國內(nèi)市場的同時還遠(yuǎn)銷美國、日本、韓國、印度、巴基斯坦、烏克蘭、俄羅斯、土耳其、波蘭、敘利亞、蘇丹以 及臺灣、香港等國家和地區(qū)。 此外，公司長期保持與國內(nèi)外科研機構(gòu)緊密而廣泛的合作，擁有一批致力于激光應(yīng)用的工程技術(shù)人員和太陽能產(chǎn)業(yè)的資深專家，始終站在激光技術(shù)與太陽能應(yīng)用的前 沿，以“發(fā)展激光產(chǎn)業(yè)，振興民族工業(yè)”為己任，秉承“以顧客為中心，與客戶共成功”的經(jīng)營理念，堅持“專業(yè)化和實用化”的產(chǎn)品設(shè)計原則，竭誠為中外企業(yè)提 供全套的應(yīng)用解決方案和完善的系統(tǒng)服務(wù)，不斷鑄造中國誠信企業(yè)品牌新形象。

Wuhan Sangong Photoelectric Equipment Manufacturing Co., Ltd., located in Wuhan Donghu High-tech Development Zone (Guanggu), is a state-recognized high-tech enterprise, a national "863 Project" undertaking unit and a support unit of "Technology Innovation Fund Project for Science and Technology Enterprises" of the Ministry of Science and Technology. The company has been dedicated to the research and development, production, sales and service of laser processing equipment and solar energy complete sets of equipment, and provides complete application solutions for customers. At present, it has become the most complete, widely used and professional photoelectric equipment manufacturing enterprise in China. The company was founded in 2005, and the YAG series solar laser scriber produced fills the gap in China and is the designated product of the foreign aid project of the State Economic and Trade Commission; the laser film-engraving machine developed replaces the import, and the product is in the leading domestic and international level, which changes the situation that the domestic film-engraving machine depends on import; the end-pumped infrared (1064 nm), green light (532 nm), ultraviolet (355 nm) and so on are developed. Laser products, its performance index is more than many domestic laser level. At the same time, the company has passed CE certification, ISO 9001 quality management system certification, National Laboratory electromagnetic compatibility certification, 3A certification, with more than 10 national patents, and won two provincial and ministerial science and technology progress awards. Industry focus and product focus are the persistent concepts of Sangong Optoelectronics. The companys main products are amorphous silicon battery production equipment series; crystal silicon battery packaging equipment series: laser scriber, automatic serial welding machine, automatic typesetting machine, battery sorter, component tester, EL defect detector; dynamic CO2 laser marker, laser marker guide plate, optical fiber laser marker, semiconductor laser marker, green laser marker, ultraviolet laser marker Label marking machine; laser engraving machine, laser cutting machine, laser film cutting machine; infrared laser, ultraviolet laser, green laser; laser resistance regulator, ceramic laser scriber and more than 30 varieties, widely used in solar energy, electronics, lamps, leather, clothing, advertising, crafts, automotive motorcycles, hardware products, tools, measuring tools, cutting tools, water and heating sanitary ware, food. Medical, medical equipment, printing, engraving, packaging, decoration and other fields. The company has more than 40 agents and offices all over the ry. While meeting the domestic market, its products are also exported to the United States, Japan, Korea, India, Pakistan, Ukraine, Russia, Turkey, Poland, Syria, Sudan, Taiwan, Hong Kong and other ries and regions. In addition, the company has maintained close and extensive cooperation with domestic and foreign research institutions for a long time. It has a group of engineers and technicians who are committed to laser applications and senior experts in solar energy industry. It has always stood at the forefront of laser technology and solar energy applications. It takes "developing laser industry and revitalizing national industry" as its responsibility and upholds the management concept of "customer-centered and success with customers". Adhering to the principle of "specialization and practicality" in product design, we will wholeheartedly provide Chinese and foreign enterprises with a complete set of application solutions and perfect system services, and constantly create a new brand image of Chinese honest and trustworthy enterprises.

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